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PRODUCTS MEASUREMENT Integrated Encoder Solutions

Integrated encoders for motors

Space-saving solutions for compact and maintenance-free drive systems

The trend in drive technology is towards more compact, efficient and low-maintenance motors. Companies need to reduce installation space, lower installation costs and at the same time increase the reliability of their drive systems. Integrated encoders for motors offer the right solution for this. They are integrated directly into the motor and replace classic surface-mounted encoders. There are clear advantages for users: less installation space, less installation effort, reduced wear and lower overall costs over the entire life cycle.
life cycle. Integrated encoders are becoming increasingly popular, particularly in compact machines, servo drives and dynamic applications.

Integrated encoders for motors

Space-saving solutions for compact and maintenance-free drive systems

The trend in drive technology is towards more compact, efficient and low-maintenance motors. Companies need to reduce installation space, lower installation costs and at the same time increase the reliability of their drive systems. Integrated encoders for motors offer the right solution for this. They are integrated directly into the motor and replace classic surface-mounted encoders. There are clear advantages for users: less installation space, less installation effort, reduced wear and lower overall costs over the entire life cycle.
life cycle. Integrated encoders are becoming increasingly popular, particularly in compact machines, servo drives and dynamic applications.

External Encoders vs. Integrated Encoders – An Overview of the Key Differences

Attachment encoder

Attachment encoder

Additional installation space for add-on encoders
 Bearing-mounted encoders are susceptible to wear and tear
Encoder is mounted, calibrated and wired separately
High overall costs for the drive system

Integrated encoder solutions

Integrated encoder solutions

For extremely compact drive concepts
Wear and maintenance-free thanks to bearingless technology
 Less effort required to install and connect the sensors
 Reduced overall costs

Benefits of Kübler's integrated encoders

COMPACT

Can be integrated for extremely compact drive concepts

MAINTENANCE-FREE

Wear and maintenance-free thanks to bearingless technologies

TIME-SAVING

Less effort required to install and connect the sensors

COST-SAVING

Reduced overall costs for the application

Customized solutions developed in collaboration

Individual concepts - Kübler technology meetings

The bearingless encoder solutions from Kübler for direct integration into drives go one step further. All installation solutions can be individually adapted to the respective application - ideal as part of a joint development of your drive systems with us in "Kübler Technology Meetings".

Integrated Encoder Solutions – Kit Systems

Integrated inductive encoders

Integrated inductive encoders


Inductive measuring principle
Extremely slim design
High resistance to dust, oil, vibrations and moisture
Induvidual circuit board geometries
Robust against assembly tolerances

Learn more
Integrated magnetic end-of-shaft encoders

Integrated magnetic end-of-shaft encoders

Robust against external influences
Simple integration directly on the shaft or in the housing
Precise angle measurement even at high speeds
Flexible interfaces and high accuracy

Learn more
Integrated rotary encoder with magnetic ring

Integrated rotary encoder with magnetic ring

High flexibility thanks to a wide range of magnetic rings, pole pitches and resolutions
Programmable resolution up to 999,999 ppr
Robust and sensitive
Quick and easy commissioning

Learn more

Which sensor solution is best suited for which application?

Inductive sensors
Inductive sensors
Magnetic sensors - End of shaft
Magnetic sensors - End of shaft
Magnetic sensors with magnetic ring
Magnetic sensors with magnetic ring
Output Signal Variants

Push-pull, RS422 SSI, BiSS

SSI, BiSS

Push-pull, RS422

Resolution / Pulses

up to 24 bit

up to 24 bit

up to 999,999 ppr programmable

Mounting / Installation Requirements

Robust against mounting tolerances, extremely slim design

Relatively easy installation as a kit solution

Very large hollow shaft (up to Ø 180 mm) possible, compact installation depth

Cost / Effort

Medium installation effort, integration into the motor possible

Cost-effective, compact series solutions, kit character

Possible interaction with electromagnetic motor brakes must be considered

Flexibility

Individual adaptation of PCB geometries, easily scalable

Independent of shaft diameter

Sensor head in housing or as a PCB – multiple ring options for different shaft diameters

Limitations

Despite good tolerance: possibly higher costs and more complex integration compared to simple magnetic solutions

Magnetic technology may be more sensitive to strong external magnetic fields

Magnetic technology may be more sensitive to strong external magnetic fields

Summary / Recommendation

For robust signal detection in environments with dirt, oil, or tight installation conditions

Cost-effective solution for compact series motors with a free shaft end

Wide range of options for different shaft diameters